Mechanical design · Drying system · Prototype

Particle Dryer Prototype

A Bachelor End Project focused on designing a compact tumble dryer system for drying wet polystyrene beads efficiently and safely.

Mechanical design SolidWorks Energy balance ESP32 sensing Prototype testing
Particle dryer prototype design
Prototype concept Compact tumble dryer concept with rotating drum, heated airflow and measurement points.
CAD model of the particle dryer
Mechanical layout CAD design used to position the drum, drive system, frame, fan/heater and sensors.

Overview

Why I did this

The project aimed to support reuse of small wet particles used in flow experiments. The challenge was to design a dryer that is compact, safe, measurable and efficient enough for laboratory use.

Method

How it was designed

We compared drying methods and selected a tumble dryer concept with forced convection. The design combined drum rotation, controlled airflow, heating, humidity sensing and energy measurement.

Design result

A compact dryer with measurable performance.

The final concept connects practical mechanical design with measurable drying performance. Inlet and outlet humidity/temperature measurements can be used to estimate moisture removal and compare energy use.

System overview of the particle dryer prototype
System overview Add a system diagram, CAD render or labelled prototype picture here.

Takeaway

What this shows

This project shows my ability to move from requirements to a physical engineering concept. It combines design choices, calculations, safety considerations, component selection and measurement strategy.

Tools

Skills used

SolidWorks, mechanical layout design, energy and mass balances, airflow reasoning, sensor integration, ESP32/MicroPython and technical documentation.